SWORD REVIEWS CUSTOM SWORDS AoV STOREFRONT WALLPAPER CONTACT US
 

visitors online

   

Main Page
   
  Manufacturers
Generation 2
Darksword Armory
Windlass
Paul Chen
SoV Customs
  Research
Sword Reviews
Sword Care
Sword Training
Cutting Tests
Sword Terminology
  Products
AoV Storefront
Books / Research
Desktop Wallpaper
SoV Pictures


DBK Custom Swords


 

 




  Sword Sharpening; A Pictorial

The following is a pictorial on my sharpening technique and service. This technique I've used on all of my swords, and will develop a strong, long lasting edge, that is ideal for cutting the most common of targets.

If you have never sharpened a sword before, here are some words of advice; you should practice! There shouldn't be any dull knives in your house. When you're ready for a sword, try a cheap wallhanger first. Your first sharpening won't go perfect, I promise, and you don't want to ruin that fine new sword you just purchased.

You'll need to adjust your sharpening angle depending on the thickness of the blade, but most sword edges are between 30 to 35 degrees. An example would be the Darksword Norman, I gave it a 25 degree angle to compensate for the thickness of the blade. This allowed it to cut like a sword, rather than hit like a bat.

The technique remains the same however, it is just a matter of determining the angle which best fits your blade profile type.

Good luck, and be careful!

 

Click on the image below for an example of a properly
sharpened edge using the exact technique shown below.

Proper Edge Example

Below you see: A sword! A Nicholson Course File, adjustable magnetic filing system by EdgeCrafter Diamond Sharpener/Files, AccuSharp Knife Sharpener (An alternative to the Accusharp is the Smith's Knife Sharpener, which I've used personally with great success, and now personally prefer), a 30 degree reference block, automotive sanding paper with 600, 1000, and 2000 grit. The coaster is to hold your drink, you'll need it. Also, I want to emphasize using some protective gloves. More times than not, you'll cut yourself during maintenance of your sword, by taking for granted the simplicity of your routine. But especially during sharpening, because you run your hand(s) up and down the blade numerous times, and one slip is all it takes!

This is how I clamp the sword to the workbench. I use a rag over and under the blade to prevent scratching, and I clamp a stick to extend over the tip to keep it from moving around. To sharpen the other side, I reverse the layout.

Using the course file, I establish the edge. I rotate the sword from side to side to make sure I take even amounts of steel off of each side. By using my reference block, I can determine what my angle is, and if I need to adjust. With practice, maintaining an angle throughout the stroke should remain consistent. Without consistence, your edge will suffer.

Same procedure, only this is using the magnetic diamond files. At this point, you should be determining how evenly shaved your 4 sides are, and in some cases some blades can have thicker sections down the length of the sword that cause your edges not to meet. You should work these small areas over with the most course file on your diamond file set (unless they are thick enough to use the Nicholson file in these areas). This is a grade below the Nicholson course file, and helps you more gently even the edge(s) out. After 5 to 10 good strokes per side, switch to the medium grade diamond file and begin the 'smoothing' of the edge (10 to 15 strokes per side). You now want to eliminate the grooves created by the more course files. The medium file will do most of the work, followed by the fine file, which in itself will create an ideal looking edge. Use the fine file until you reach a smooth 'sheen' throughout the edge.

Clamping the sword securely so it doesn't move, I run the accusharp over the edge to eliminate any uneven edge, and form a long, straight line. With a well filed edge, you should only have to run the sharpener over the blade 3 to 4 times with medium to light pressure, each side. The idea here is to define the edge, not carve out a new one.

Final step, I use automotive sandpaper (3-steps of 600, 1000, and 2000 grit) to polish the newly formed edge to create a nice, clean look. Not necessary for performance, but merely a cosmetic touch!

Final emphasis on the geometry of the blade

It is important that you take equal amounts of metal off of each side of the blade, and that the edge runs precisely down the middle. If it wavers, or is closer to one side than the other, you will get inconsistent cutting results. You want to achieve an equal angle on both sides, with a smooth, long, straight edge running down the middle. If you're getting inconsistent results after sharpening, check your geometry of the edge.


 

Questions? Call: Toll Free 1-888-477-9673 or E-mail us at: armsofvalor@earthlink.net | Copyright 1997 - 2007
Webmaster: briankz999@hotmail.com
*All text and images are the property of Arms of Valor or have been used with permission. Use of these images is not permitted without permission of Arms of Valor, Ltd. or their original creator. Copyright 2007

Disclaimer
Swords of Valor, Arms of Valor, Ltd., its employees, associated companies assumes no responsibility for injury, damage or loss incurred by use of any merchandise sold on this site or in our hard copy catalogs. Compliance to local , state and federal laws and/or statutes is the responsibility of the purchaser. Weapons, replica or live steel, will not be sold to individuals under the age of 18 without permission or consent of a parent or guardian. Purchase of merchandise from Arms of Valor, Ltd. implies agreement to the above statements by purchaser.